May 26, 2015 Volume 11 Issue 20

Electrical/Electronic News & Products

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Intro to reed switches, magnets, magnetic fields

This brief introductory video on the DigiKey site offers tips for engineers designing with reed switches. Dr. Stephen Day, Ph.D. from Coto Technology gives a solid overview on reed switches -- complete with real-world application examples -- and a detailed explanation of how they react to magnetic fields.
View the video.


Bi-color LEDs to light up your designs

Created with engineers and OEMs in mind, SpectraBright Series SMD RGB and Bi-Color LEDs from Visual Communi-cations Company (VCC) deliver efficiency, design flexibility, and control for devices in a range of industries, including mil-aero, automated guided vehicles, EV charging stations, industrial, telecom, IoT/smart home, and medical. These 50,000-hr bi-color and RGB options save money and space on the HMI, communicating two or three operating modes in a single component.
Learn more.


All about slip rings: How they work and their uses

Rotary Systems has put together a really nice basic primer on slip rings -- electrical collectors that carry a current from a stationary wire into a rotating device. Common uses are for power, proximity switches, strain gauges, video, and Ethernet signal transmission. This introduction also covers how to specify, assembly types, and interface requirements. Rotary Systems also manufactures rotary unions for fluid applications.
Read the overview.


Seifert thermoelectric coolers from AutomationDirect

Automation-Direct has added new high-quality and efficient stainless steel Seifert 340 BTU/H thermoelectric coolers with 120-V and 230-V power options. Thermoelectric coolers from Seifert use the Peltier Effect to create a temperature difference between the internal and ambient heat sinks, making internal air cooler while dissipating heat into the external environment. Fans assist the convective heat transfer from the heat sinks, which are optimized for maximum flow.
Learn more.


EMI shielding honeycomb air vent panel design

Learn from the engineering experts at Parker how honeycomb air vent panels are used to help cool electronics with airflow while maintaining electromagnetic interference (EMI) shielding. Topics include: design features, cell size and thickness, platings and coatings, and a stacked design called OMNI CELL construction. These vents can be incorporated into enclosures where EMI radiation and susceptibility is a concern or where heat dissipation is necessary. Lots of good info.
Read the Parker blog.


What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
View the video.


Loss-free conversion of 3D/CAD data

CT CoreTech-nologie has further developed its state-of-the-art CAD converter 3D_Evolution and is now introducing native interfaces for reading Solidedge and writing Nx and Solidworks files. It supports a wide range of formats such as Catia, Nx, Creo, Solidworks, Solidedge, Inventor, Step, and Jt, facilitating smooth interoperability between different systems and collaboration for engineers and designers in development environments with different CAD systems.
Learn more.


Top 5 reasons for solder joint failure

Solder joint reliability is often a pain point in the design of an electronic system. According to Tyler Ferris at ANSYS, a wide variety of factors affect joint reliability, and any one of them can drastically reduce joint lifetime. Properly identifying and mitigating potential causes during the design and manufacturing process can prevent costly and difficult-to-solve problems later in a product lifecycle.
Read this informative ANSYS blog.


Advanced overtemp detection for EV battery packs

Littelfuse has introduced TTape, a ground-breaking over-temperature detection platform designed to transform the management of Li-ion battery systems. TTape helps vehicle systems monitor and manage premature cell aging effectively while reducing the risks associated with thermal runaway incidents. This solution is ideally suited for a wide range of applications, including automotive EV/HEVs, commercial vehicles, and energy storage systems.
Learn more.


Benchtop ionizer for hands-free static elimination

EXAIR's Varistat Benchtop Ionizer is the latest solution for neutralizing static on charged surfaces in industrial settings. Using ionizing technology, the Varistat provides a hands-free solution that requires no compressed air. Easily mounted on benchtops or machines, it is manually adjustable and perfect for processes needing comprehensive coverage such as part assembly, web cleaning, printing, and more.
Learn more.


LED light bars from AutomationDirect

Automation-Direct adds CCEA TRACK-ALPHA-PRO series LED light bars to expand their offering of industrial LED fixtures. Their rugged industrial-grade anodized aluminum construction makes TRACKALPHA-PRO ideal for use with medium to large-size industrial machine tools and for use in wet environments. These 120 VAC-rated, high-power LED lights provide intense, uniform lighting, with up to a 4,600-lumen output (100 lumens per watt). They come with a standard bracket mount that allows for angle adjustments. Optional TACLIP mounts (sold separately) provide for extra sturdy, vibration-resistant installations.
Learn more.


World's first metalens fisheye camera

2Pi Optics has begun commercial-ization of the first fisheye camera based on the company's proprietary metalens technology -- a breakthrough for electronics design engineers and product managers striving to miniaturize the tiny digital cameras used in advanced driver-assistance systems (ADAS), AR/VR, UAVs, robotics, and other industrial applications. This camera can operate at different wavelengths -- from visible, to near IR, to longer IR -- and is claimed to "outperform conventional refractive, wide-FOV optics in all areas: size, weight, performance, and cost."
Learn more.


Orbex offers two fiber optic rotary joint solutions

Orbex Group announces its 700 Series of fiber optic rotary joint (FORJ) assemblies, supporting either single or multi-mode operation ideal for high-speed digital transmission over long distances. Wavelengths available are 1,310 or 1,550 nm. Applications include marine cable reels, wind turbines, robotics, and high-def video transmission. Both options feature an outer diameter of 7 mm for installation in tight spaces. Construction includes a stainless steel housing.
Learn more.


Mini tunnel magneto-resistance effect sensors

Littelfuse has released its highly anticipated 54100 and 54140 mini Tunnel Magneto-Resistance (TMR) effect sensors, offering unmatched sensitivity and power efficiency. The key differentiator is their remarkable sensitivity and 100x improvement in power efficiency compared to Hall Effect sensors. They are well suited for applications in position and limit sensing, RPM measurement, brushless DC motor commutation, and more in various markets including appliances, home and building automation, and the industrial sectors.
Learn more.


Panasonic solar and EV components available from Newark

Newark has added Panasonic Industry's solar inverters and EV charging system components to their power portfolio. These best-in-class products help designers meet the growing global demand for sustainable and renewable energy mobility systems. Offerings include film capacitors, power inductors, anti-surge thick film chip resistors, graphite thermal interface materials, power relays, capacitors, and wireless modules.
Learn more.


College researchers hack teleoperated surgical robot to reveal security flaws

By Jennifer Langston, University of Washington

To make cars as safe as possible, we crash them into walls to pinpoint weaknesses and better protect people who use them.

That's the idea behind a series of experiments conducted by a University of Washington engineering team that hacked a next-generation teleoperated surgical robot -- one used only for research purposes -- to test how easily a malicious attack could hijack remotely controlled operations in the future and to make those systems more secure.

UW researchers mounted cyberattacks while study participants used a teleoperated surgical robotic system to move blocks on a pegboard. [University of Washington]

 

 

 

 

Real-world teleoperated robots, which are controlled by a human who may be in another physical location, are expected to become more commonplace as the technology evolves. They're ideal for situations that are dangerous for people: fighting fires in chemical plants, diffusing explosive devices, or extricating earthquake victims from collapsed buildings.

Outside of a handful of experimental surgeries conducted remotely, doctors typically use surgical robots today to operate on a patient in the same room using a secure, hard-wired connection. But telerobots may one day routinely provide medical treatment in underdeveloped rural areas, battlefield scenarios, Ebola wards, or catastrophic disasters happening half a world away.

In two recent papers, UW BioRobotics Lab researchers demonstrated that next-generation teleoperated robots using nonprivate networks -- which may be the only option in disasters or in remote locations -- can be easily disrupted or derailed by common forms of cyberattacks. Incorporating security measures to foil those attacks, the authors argue, will be critical to their safe adoption and use.

"We want to make the next generation of telerobots resilient to some of the threats we've detected without putting an operator or patient or any other person in the physical world in danger," said lead author Tamara Bonaci, a UW doctoral candidate in electrical engineering.

To expose vulnerabilities, the UW team mounted common types of cyberattacks as study participants used a teleoperated surgical robot developed at the UW for research purposes to move rubber blocks between pegs on a pegboard.

By mounting "man in the middle" attacks, which alter the commands flowing between the operator and robot, the team was able to maliciously disrupt a wide range of the robot's functions -- making it hard to grasp objects with the robot's arms -- and even to completely override command inputs. During denial-of-service attacks, in which the attacking machine flooded the system with useless data, the robots became jerky and harder to use.

In some cases, the human operators were eventually able to compensate for those disruptions, given the relatively simple task of moving blocks. In situations where precise movements can mean the difference between life and death -- such as surgery or a search-and-rescue extrication -- these types of cyberattacks could have more serious consequences, the researchers believe.

With a single packet of bad data, for instance, the team was able to maliciously trigger the robot's emergency stop mechanism, rendering it useless.

The tests were conducted with the Raven II, an open-source teleoperated robotic system developed by UW electrical engineering professor Blake Hannaford and former UW professor Jacob Rosen, along with their students. Raven II, currently manufactured and sold by Seattle-based Applied Dexterity, a UW spin-out, is a next-generation teleoperated robotic system designed to support research in advanced techniques of robotic-assisted surgery. The system is not currently in clinical use and is not approved by the FDA.

Raven II was developed by UW researchers to explore the boundaries of robotic-assisted surgery. [University of Washington]

 

 

 

 

The surgical robots that are FDA approved for clinical use today, which typically allow a surgeon to remove tumors, repair heart valves, or perform other procedures in a less-invasive way, use a different communication channel and typically do not rely on publicly available networks, which would make the cyberattacks the UW team tested much harder to mount.

But if teleoperated robots will be used in locations with no secure alternative to networks or other communication channels that are easy to hack, it's important to begin designing and incorporating additional security features now, the researchers argue.

"If there's been a disaster, the network has probably been damaged too. So you might have to fly a drone and put a router on it and send signals up to it," said Howard Chizeck, UW professor of electrical engineering and co-director of the UW BioRobotics Lab.

"In an ideal world, you'd always have a private network and everything could be controlled, but that's not always going to be the case. We need to design for and test additional security measures now, before the next generation of telerobots is deployed."

Encrypting data packets that flow between the robot and human operator would help prevent certain types of cyberattacks. But it isn't effective against denial-of-service attacks that bog down the system with extraneous data. With video, encryption also runs the risk of causing unacceptable delays in delicate operations.

The UW team is also developing the concept of "operator signatures," which leverage the ways in which a particular surgeon or other teleoperator interacts with a robot to create a unique biometric signature.

By tracking the forces and torques that a particular operator applies to the console instruments and his or her interactions with the robot's tools, the researchers have developed a novel way to validate that person's identity and authenticate that the operator is the person he or she claims to be.

Moreover, monitoring those actions and reactions during a telerobotic procedure could give early warning that someone else has hijacked that process.

"Just as everyone signs something a little bit differently and you can identify people from the way they write different letters, different surgeons move the robotic system differently," Chizeck said. "This would allow us to detect and raise the alarm if all of a sudden someone who doesn't seem to be operator A is maliciously controlling or interfering with the procedure."

Co-authors on the three telerobotic security papers include UW electrical engineering graduate students Junjie Yan and Jeffrey Herron, Tadayoshi Kohno of the UW computer science and engineering department, former UW computer science and engineering undergraduate Tariq Yusuf, Ryan Calo of the UW School of Law, and law student Aaron Alva.

The research was funded by the National Science Foundation.

Published May 2015

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